AR steel for extreme, high-impact wear conditions
Ultimate chromium carbide plate for extreme wear resistance, durability, and moderate impact performance
Industry-leading abrasion resistant pipe lasting up to 6x longer
Wear resistant pipe lasting up to 2x longer
Top-of-the-line couplings, flanges, weld rings, end grooves, and reducers
Rugged, customizable diversion valves for improved safety, efficiency, and reduced downtime
Triloy alloy shafting bar for unmatched strength, machinability, and durability
Special treated pins for ultimate wear resistance and toughness
Superior joining for high-strength metals
Versatile welding solution for high-strength and corrosion-resistant metals
Economical hard-facing alloy for balanced impact and abrasion resistance
Superior metal-cored welding for exceptional impact and abrasion resistance
Premium chromium carbide welding for exceptional wear resistance
Piping solutions for coal, ash and lime handling in power plants involve selecting the right materials and systems to address the unique properties of each material. Effective design, maintenance and dust control are crucial for optimizing performance, ensuring safety and complying with regulatory standards.
Pulverized coal lines are a critical part of modern coal-fired power generation that enable efficient fuel handling and combustion while addressing associated challenges. Pulverized coal is highly abrasive, which can cause wear and tear on pipelines, conveyors, and other equipment. Materials used in these systems must be durable and resistant to abrasion.
Pneumatic conveying systems use air pressure to transport pulverized coal through piping systems. These systems are efficient and support material transport across long distances.
Key components of pneumatic systems are:
Fly ash, a byproduct of coal combustion in power plants, must be controlled from the point of generation to processing, storage and disposal sites. Fly ash lines play a crucial role in managing this material efficiently and safely. Fly ash is often transported in pneumatic conveyance systems that use air pressure to move the ash through the system. Fly ash is abrasive and moves at considerable speed, which generates significant wear and tear on pipes and components. Materials engineered for this purpose and regular maintenance are essential to maintain these crucial systems. Ultra Tech 600 Extended Life Elbows (XLE) are cast with high-manganese content that work-hardens as it absorbs material impact. Ultra 600 induction-hardened pipe is heat-treated to create an inner pipe wall of 600 BHN that excels in pneumatic systems.
Piping solutions for bottom ash lines are designed to manage the collection, transport, and disposal of bottom ash from coal combustion processes efficiently and safely. Given the abrasive and potentially corrosive nature of bottom ash, the design and materials used for these piping systems are crucial for ensuring reliable operation. The ideal solution for bottom ash lines involves proper system design and the selection of components engineered to handle the abrasive nature of bottom ash. Ultra Tech 600 pipelines improve operational efficiency and safety, while reducing maintenance cost associated with the management of bottom ash.
Lime injection lines offer significant benefits in environmental protection, process efficiency and regulatory compliance. Selecting the right piping solutions for lime injection lines involves choosing appropriate components and system designs that accommodate the abrasive nature of lime, while ensuring efficient, reliable operation. Proper installation, maintenance, and dust control are also critical for optimizing performance and extending the lifespan of these piping systems.